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Key technical indicators of the wire receiver
The key technical indicators of a wire winding machine include wire winding speed, wire winding specifications, wire arrangement method, tension control, motor power, drum design, safety protection, and intelligent functions. These indicators collectively determine the performance, scope of application, and production efficiency of the wire winding machine. The following is a specific analysis:

1、 Core performance indicators
Wire speed:
The winding speed is a key indicator for measuring the efficiency of the winding machine, usually measured in meters per minute (m/min).
There is a significant difference in the wire winding speed among different models of wire winding machines. For example, the wire winding speed range of the Denglaixiu wire winding machine can reach 1200~2000m/min, which is suitable for high-speed fiber optic production; The winding speed of SG 630, 800, and 1150 I-wheel winding machines is 0-120 m/min, which is more suitable for low-speed winding scenarios such as metal wires.
Cable specification:
The wire winding specifications include parameters such as wire diameter and drum size, which determine the types and specifications of wire that the winding machine can handle.
For example, SG 630、 The 800 and 1150 I-wheel winding machines are suitable for wires with a diameter greater than 1.5 millimeters, while the SX16-230 winding machine can handle fine wires with a diameter between 0.15 and 0.64mm.
Cable laying method:
The wire arrangement method affects the neatness and winding density of the wire on the reel. Common wire arrangement methods include optical rod wire arrangement, screw rod wire arrangement, etc.
The spacing and thrust of the wire arrangement are also important parameters. For example, the spacing of the wire arrangement of SG 630, 800, and 1150 wire winding machines can be adjusted between 0.01 and 40 millimeters, and the thrust of the wire arrangement can reach 70kg, ensuring that the wires are arranged tightly without gaps.

2、 Accuracy and stability indicators
Tension control:
Tension control is one of the core technologies of wire winding machines, which directly affects the physical characteristics and winding quality of the wire.
Modern wire winding machines usually use servo motors or torque motors combined with high-sensitivity tension sensors to achieve real-time monitoring and dynamic adjustment of tension. For example, the new Fengguang fully automatic single axis single control winding machine is optimized through PID algorithm to ensure constant tension during the winding process, avoiding wire breakage or deformation caused by sudden tension changes.
Roll design:
The material, structure, and size of the reel have a significant impact on the performance of the winding machine.
The high-end cable receiver adopts a modular design, which can adapt to different specifications of fiber optic products by replacing the drum components; At the same time, the drum is equipped with a pair of winding wheels inside to ensure that the wire is tightly wound.

3、 Safety and reliability indicators
Security protection:
The winding machine needs to be equipped with complete safety protection devices, such as overload protection, emergency stop button, protective cover interlocking system, etc., to ensure the safety of operators and equipment.
Compliance with international safety standards such as CE/ISO13849 is a basic requirement for wire receivers.
Equipment lifespan and maintenance:
The design life of key components of the wire receiver usually exceeds 20000 hours, and the vulnerable parts are equipped with standardized interfaces for easy replacement.
Regular maintenance is the key to ensuring the long-term stable operation of the winding machine, such as lubrication and maintenance of the transmission chain, and regular inspection of tension calibration instruments.

4、 Intelligence and scalability indicators
Intelligent functions:
Modern wire winding machines are usually equipped with HMI touch screens, which support digital setting and storage of operating parameters. They can store hundreds of sets of formulas (including wire speed, tension, roll diameter, and other parameters), and support one click access to historical settings, greatly improving work efficiency.
The device can also provide real-time statistics on output, pass rate, failure rate, and other data, and supports exporting through USB/RS485 for quality traceability and efficiency analysis.
Compatibility and Scalability:
The winding machine needs to have good compatibility and scalability to adapt to the processing needs of different materials.
For example, the new Fengguang fully automatic single axis single control winding machine can handle various materials such as metal wires (copper, aluminum), optical fibers, synthetic ropes, rubber wires, etc. by replacing accessories; At the same time, it supports customized functional modules such as coding marking, oil coating rust prevention, static elimination, etc., to meet special process requirements.